Accumulation and processing of a recombinant protein designed as a cleavable fusion to the endogenous Rubisco LSU protein in Chlamydomonas chloroplast
© Muto et al; licensee BioMed Central Ltd. 2009
Received: 24 September 2008
Accepted: 26 March 2009
Published: 26 March 2009
Expression of recombinant proteins in green algal chloroplast holds substantial promise as a platform for the production of human therapeutic proteins. A number of proteins have been expressed in the chloroplast of Chlamydomonas reinhardtii, including complex mammalian proteins, but many of these proteins accumulate to significantly lower levels than do endogenous chloroplast proteins. We examined if recombinant protein accumulation could be enhanced by genetically fusing the recombinant reporter protein, luciferase, to the carboxy-terminal end of an abundant endogenous protein, the large subunit of ribulose bisphosphate carboxylase (Rubisco LSU). Additionally, as recombinant proteins fused to endogenous proteins are of little clinical or commercial value, we explored the possibility of engineering our recombinant protein to be cleavable from the endogenous protein in vivo. This strategy would obviate the need for further in vitro processing steps in order to produce the desired recombinant protein. To achieve this, a native protein-processing site from preferredoxin (preFd) was placed between the Rubisco LSU and luciferase coding regions in the fusion protein construct.
The luciferase from the fusion protein accumulated to significantly higher levels than luciferase expressed alone. By eliminating the endogenous Rubisco large subunit gene (rbcL), we achieved a further increase in luciferase accumulation with respect to luciferase expression in the WT background. Importantly, near-wild type levels of functional Rubisco holoenzyme were generated following the proteolytic removal of the fused luciferase, while luciferase activity for the fusion protein was almost ~33 times greater than luciferase expressed alone. These data demonstrate the utility of using fusion proteins to enhance recombinant protein accumulation in algal chloroplasts, and also show that engineered proteolytic processing sites can be used to liberate the exogenous protein from the endogenous fusion partner, allowing for the purification of the intended mature protein.
These results demonstrate the utility of fusion proteins in algal chloroplast as a method to increase accumulation of recombinant proteins that are difficult to express. Since Rubisco is ubiquitous to land plants and green algae, this strategy may also be applied to higher plant transgenic expression systems.
The use of transgenic plant expression systems has recently become of great interest to biotechnology, as plants represent a potentially robust and economic platform for recombinant protein production . The use of plants and green algal chloroplasts for transgenic protein expression has some practical advantages compared to that of nuclear expression. These advantages include the absence of gene silencing, the ability to precisely target the gene of interest to specific regions of the chloroplast genome by homologous recombination, the potential for robust expression of heterologous proteins, rapid generation of stable transgenic lines, simple promoter and expression elements, and limited post-translational modifications to the recombinant protein [2–4]. Furthermore, large-scale algal production can be undertaken in contained facilities where the probability of environmental spread of transgenes or product contamination is greatly reduced compared to terrestrial plants grown in open fields . Thus far, chloroplast transformation has been routinely employed only in tobacco and Chlamydomonas, although chloroplast transformation has been reported for several other plant species .
Expression of recombinant proteins in the Chlamydomonas chloroplast is now well established , although expression levels vary considerably between proteins. The Chlamydomonas chloroplast occupies a large proportion of the cell volume (~60%), with sufficient capacity for significant exogenous protein accumulation [6, 7]. Moreover, methods for transforming the Chlamydomonas chloroplast genome are relatively simple [8–10], and chloroplast transformants can be selected through co-transformation with DNA conferring resistance to antibiotics [11–13] or through phototrophic rescue .
In order to achieve high levels of recombinant protein expression in the C. reinhardtii chloroplast, codon-optimized reporter genes were developed [14, 15] and used to examine a variety of promoter and translational elements . Using this strategy, GFP accumulation up to 0.5% of total soluble protein (TSP) was achieved in transgenic chloroplasts [15, 16]. Although these expression levels were sufficient for reporter gene measurements, overall this level of protein expression is low relative to other protein expression systems. A synthetic luciferase gene, also optimized to suit the C. reinhardtii chloroplast codon bias (luxCt), was used to assay heterologous gene expression under a variety of growth conditions . Using the luxCt gene, growth conditions for optimal gene expression in chloroplast were successfully determined, but protein accumulation of the LUXCt protein was again still modest, at less than 0.1% TSP .
The rbcL gene, which encodes the ribulose bisphosphate carboxylase/oxygenase large subunit (Rubisco LSU), may present a unique strategic target for improving transgenic protein accumulation in the chloroplast. The Rubisco LSU promoter and translation elements have been used to drive expression of exogenous reporter genes in C. reinhardtii , but expression using these elements alone did not appear to be improved over other chloroplast promoters and translation elements . Kuroda and colleagues made fusions of the first 14 N-terminal amino acids of either the Rubisco LSU or ATP synthase β-subunit (encoded by the atpB gene) to a neomycin phosphotransferase (NPTII) reporter enzyme and showed that silent mutations made to the first 14 codons of the rbcL-NPTII fusion caused a 35-fold decrease in NPTII accumulation, whereas similar mutations to the atpB-NPTII fusion resulted in a less than 2-fold decrease in reporter protein accumulation . As the introduction of silent mutations did not result in the creation of rare codons, decreased reporter protein accumulation was attributed to effects of mRNA sequences downstream of the translation initiation codon on protein accumulation. Kasai et al. have also demonstrated the utility of using the rbcL coding region to increase expression of recombinant proteins . From such studies, it seems likely that mRNA sequences downstream of the promoter/5' untranslated region (UTR) contribute to the efficient translation of some plastid mRNAs, although the precise role of these elements remains elusive. Furthermore, it is tempting to speculate that genetic fusions of efficiently-translated, highly-abundant chloroplast proteins to an exogenous protein of interest may represent an effective strategy for high-level transgene expression. Since Rubisco is commonly noted to be the most abundant protein in photosynthetic organisms, recombinant protein fusions to the chloroplast-encoded Rubisco LSU may potentially be used to enhance the accumulation of poorly-expressed recombinant proteins in the chloroplast. Fusion to Rubisco LSU has already been reported for a small peptide in tobacco . Although fusion proteins have been used successfully in many protein expression systems to improve protein accumulation, this strategy has not been attempted in the Chlamydomonas chloroplasts.
This study provides the first example of genetically manipulating an algal photosynthetic protein to increase recombinant protein accumulation. By introducing an rbcL-luxCt fusion gene we could show a substantial increase in luciferase accumulation compared to expression of the luxCt gene alone. Insertion of a proteolytic processing site between the Rubisco LSU and LUXCt coding regions in the fusion protein construct allowed for the generation of separate Rubisco LSU and LUXCt proteins upon processing by an endogenous chloroplast protease. We also demonstrate that Rubisco LSU protein derived solely from the fusion protein construct is completely functional, as evidenced by normal photosynthesis in transformants where the endogenous rbcL gene has been eliminated. Since Rubisco is ubiquitous to land plants and green algae, this strategy may be potentially applied to other plant transgenic expression systems.
Construction of the rbcL-luxCt fusion and rbcL-aphA6 replacement genes in the C. reinhardtiichloroplast
To determine if we could achieve higher levels of recombinant protein accumulation by fusing a recombinant protein with a highly expressed endogenous protein, we assembled the chimeric gene construct shown in Figure 1B. In this construct the luxCt gene was fused in frame and downstream of the rbcL coding sequence with a 14 amino acid linker (GS linker; GGGGSSGGGGGGSS) and a preferredoxin (preFd) enzymatic cleavage site between the two genes . The preFd enzymatic cleavage site was chosen as a protease site that should be cleaved by the endogenous preFd-processing enzyme normally found in the chloroplast. This cleavage site provided the potential to generate separate LUXCt and Rubisco LSU proteins following translation by site-specific cleavage of the fusion protein at amino acid MAMAMRSTFAARVGAKPAVRGARPASRMSCMA to generate two separate proteins. The linker and processing sites were assembled from oligonucleotides using the PCR-based method described previously . PCR products were cloned into Escherichia coli plasmids and ligated to generate the final fusion construct. An NdeI site was placed at the rbcL initiation codon, and an XbaI site was placed downstream of the luxCt stop codon, to facilitate subsequent cloning steps. The rbcL-luxCt fusion coding sequence was ligated downstream of the rbcL promoter and 5' UTR, and upstream of the rbcL 3' UTR (Figure 1B). The chimeric gene was then ligated into the chloroplast transformation plasmid p322 [14, 15] at the unique BamHI site to create plasmid p322-rbcL-luxCt. This construct was integrated into the p322 integration site using a spectinomycin resistance selectable marker gene as previously described .
To determine whether the Rubisco LSU protein was still functional (as either the monomeric form generated by preFd cleavage of the Rubisco LSU-LUXCt fusion protein or as a fusion to the LUXCt protein), we constructed a knock-out vector in which the endogenous rbcL gene in strains expressing the rbcL-luxCt fusion could be deleted by replacement of the endogenous rbcL gene with the kanamycin resistance selectable marker aphA6, as shown in Figure 1C. A codon-optimized aphA6 gene, driven by the psbA promoter and 5' UTR, was ligated in place of the coding region of the rbcL gene, but leaving 800 bp of genomic sequence on the 5' end of the rbcL locus and 450 bp on the 3' end of the rbcL locus. These sequences were retained to allow sufficient homology for integration of the aphA6 gene as a direct replacement of the rbcL coding region (Figure 1C). Since the Rubisco LSU-LUXCt fusion protein provided the only source of Rubisco LSU in this strain, we were able to determine whether rbcL-luxCt was processed to restore Rubisco function by growing these strains photoautotrophically.
Model of the Rubisco LSU-luciferase fusion protein
Transformation and integration of rbcL-luxCt and rbcL-aphA6 genes into C. reinhardtiichloroplasts
Wild-type (WT) C. reinhardtii cells were transformed with the p322-rbcL-luxCt plasmid and the selectable marker plasmid p228, conferring resistance to spectinomycin [13, 28]. Primary transformants were screened by Southern blot analysis, and positive transformants were taken through additional rounds of selection to isolate homoplasmic lines in which all copies of the chloroplast genome contained the integrated luxCt gene. A homoplasmic rbcL-luxCt transformant, still containing the wild type copy of the rbcL gene, rbcL-luxCt/rbcL wt , was selected for further experiments.
Accumulation of luxCtmRNA in transgenic strains
To determine if the luxCt gene was transcribed in transgenic C. reinhardtii chloroplasts, Northern blot analysis of total RNA was used. Twenty micrograms of total RNA, isolated from WT and the two transgenic strains, was separated on denaturing agarose gels and blotted onto nylon membranes. Duplicate filters were stained with methylene blue (Figure 3B, left panel), or hybridized with a 32P-labeled luxCt probe (Figure 3B, middle panel), or rbcL probe (Figure 3B, right panel). The rbcL probe identified a 1.5-kb rbcL mRNA transcript produced from the endogenous rbcL gene in both the WT and in the rbcL-luxCt/rbcL wt transgenic strain, but not in the rbcL replacement strain rbcL-luxCt/rbcL- (lower bands; Figure 3B, right panel). A larger transcript corresponding to the rbcL-luxCt chimeric mRNA was identified in the both the rbcL-luxCt/rbcL wt and rbcL-luxCt/rbcL- strains (upper bands; Figure 3B, right panel), but not in WT. Hybridization of the filters with the luxCt probe identified the chimeric rbcL-luxCt mRNA of the predicted 4.3-kb in both the rbcL-luxCt/rbcL wt and rbcL-luxCt/rbcL- lines, while no luxCt signal was observed in WT (Figure 3B, middle panel). These data confirm that the transgenic lines generated are producing the expected rbcL and rbcL-luxCt mRNAs.
Accumulation and processing of the Rubisco LSU-LUXCt fusion protein yields individual Rubisco LSU and LUXCt proteins of the expected molecular weights
Analysis of luciferase activity in transgenic C. reinhardtiichloroplasts
This study provides the first example of genetically manipulating an endogenous chloroplast protein to increase recombinant protein accumulation in algae. By introducing an rbcL-luxCt fusion gene we could increase activity of a recombinant luciferase protein up to 140-fold compared to the luciferase gene expressed alone, and ~33 times better than the best previous promoter/UTR combination .
As recombinant proteins fused to endogenous proteins are generally of little or no industrial or clinical use, we chose a fusion strategy in which we engineered the desired recombinant protein (LUXCt) to be cleavable from an endogenous chloroplast protein (Rubsico LSU). To accomplish this, we incorporated the 32 amino acid N-terminal chloroplast transit peptide of the nuclear-encoded preFd protein, an amino acid sequence known to be proteolytically removed from preFd upon translocation of the protein into the chloroplast [22, 29]. Using this strategy, we demonstrate the production of a full-length Rubisco LSU-LUXCt fusion protein capable of undergoing in vivo proteolytic processing to yield: 1) a biologically-active, mature LUXCt recombinant protein 2) a Rubisco LSU monomer able to incorporate into the multi-subunit Rubisco holoenzyme and support photoautotrophic growth.
We further show that by expressing the fusion construct in an rbcL knock-out background, LUXCt protein activity is greatly enhanced relative to its expression in an rbcL WT background. We suspect that by making the fusion protein the sole source of Rubisco LSU for incorporation into the Rubisco holoenzyme, the transgene is more highly expressed and thus LUXCt is more highly expressed. Taken together, our data suggest that the forced expression of a transgenic protein in the form of fusion to an endogenous protein required for photoautotrophic growth represents a novel strategy for the increased accumulation of a recombinant protein in the chloroplast of the unicellular green algae C. reinhardtii.
Although we observed in vivo processing of LUXCt from Rubisco LSU, the percent effective processing as judged by western blot analysis is quite different when comparing Rubisco LSU to LUXCt (Figure 4, far right panel). Examination of Figure 4 shows that Rubisco LSU is predominantly processed to the mature length, while examination of LUXCt accumulation shows that only about 20% is processed to the mature size. This suggests that processing of the protein yields a stable Rubisco LSU and an unstable LUXCt, which is then degraded. Although western blotting indicates that the rbcL-luxCt/rbcL wt and the rbcL-luxCt/rbcL- strains each produce 3–5 times more LUXCt than the psbA-luxCt strain, LUXCt activity is ~33 times higher in the rbcL-luxCt/rbcL- strain compared to the psbA-luxCt strain. This suggests that LUXCt must be much more active when expressed as a fusion protein in an endogenous rbcL knock-out background.
The world-wide demand for clinically and industrially-relevant recombinant proteins continues to grow, as does the requirement to produce such proteins in a cost-effective manner at ever-increasing amounts. Since the advent of recombinant DNA technology, several biological systems have been harnessed to produce recombinant proteins, including bacteria, yeast, mammalian and insect cell culture, and higher plants. While the success of large-scale production of recombinant proteins of medicinal value (e.g. insulin, antibodies, growth hormone) using bacterial and mammalian cell culture systems can not be refuted, such systems are not without their disadvantages. Bacterial expression is limited by the types of eukaryotic proteins that can be expressed at high levels while maintaining solubility, proper folding, and the correct post-translational modifications. Production of recombinant proteins in mammalian cell culture, most notably the Chinese hamster ovary  expression system, addresses many of the problems that plague bacterial systems. Although such mammalian cell culture systems are highly efficacious at producing properly-folded, correctly-modified eukaryotic proteins, they have several drawbacks: high initial and fixed operating costs, slow temporal progression from drug lead to large-scale production, susceptibility to viruses and contamination by fungi and bacteria. Clearly, there remains a significant need for a recombinant protein expression platform that combines the versatility of mammalian cell culture and the cost-effectiveness of bacterial systems with several other attributes lacking in both technologies.
Recombinant protein expression in the unicellular green algae C. reinhardtii, has now been demonstrated for several proteins of both prokaryotic and eukaryotic origin . Proteins expressed in this alga have been shown to have biological activity equivalent to their native counterparts, demonstrating the efficacy of algae for producing functional exogenous proteins . C. reinhardtii is a very attractive biological system for the large-scale production of medicinally and industrially-relevant proteins for several reasons. It is inexpensive to grow, free of invading viruses, has easily transformed nuclear and chloroplast genomes and can be grown photoautotrophically, eliminating the need for a carbon source in the growth medium, thereby limiting contamination of the algal culture.
The chloroplast is a unique environment for the production of recombinant proteins as the chloroplast contains a variety of chaperones [31, 32] and protein disulfide isomerases  that allow for the correct folding of complex mammalian proteins, yet the chloroplast lacks the ability to perform several post-translational protein modifications in mammalian systems, such as glycosylation. However, there are a number of circumstances when post-translational modifications are not desirable, and chloroplasts appear to be an ideal system to make proteins of this type. Algal chloroplasts also appear to lack gene silencing mechanisms (e.g. RNAi, miRNA-mediated gene silencing) and transgenes introduced into the chloroplast genome appear to be quite stable . Although C. reinhardtii has many attributes that make it both suitable for recombinant protein expression and superior to current methodologies for the production of certain proteins, achieving routinely robust transgene expression in the algal chloroplast is not commonplace.
Genetic engineering of the C. reinhardtii chloroplast represents a promising strategy to address the issues of cost, scalability and adaptability faced by current expression methodologies, but only if robust recombinant protein expression can be achieved. Several strategies have been employed, by our laboratory and others, to increase the accumulation of recombinant proteins in C. reinhardtii chloroplasts. Codon optimization resulted in an up to 80-fold increase in recombinant protein accumulation [14, 15, 34], while a combinatorial analysis of a variety of endogenous promoters and untranslated regions identified a variety of expression levels, some up to ten times better than others . Finally, replacing the endogenous psbA gene with a chimeric gene containing the psbA promoter and 5' UTR fused to a mammalian coding region result in very high levels of expression of that particular mammalian protein, approaching 10% of the TSP ; however, other recombinant proteins expressed at much lower levels using the exact same chimeric promoter/5' UTR. Highly-variable recombinant protein expression is found in all expression systems, including bacterial and mammalian cell culture. Some proteins with problematic expression characteristics in bacterial systems show a dramatic increase in accumulation when the recombinant protein is expressed as a fusion with a protein previously shown to express at high levels in the bacterial system, and hence we followed this strategy with the abundant endogenous Rubisco LSU protein in chloroplasts.
Analysis of transcription rates of chimeric constructs using a beta-glucuronidase (GUS) reporter driven by various endogenous 5' promoter/UTR elements revealed a possible interdependence between the rbcL 5' leader region and the first 257 bp of the rbcL coding sequence . In our previous studies, we constructed chimeric mRNAs utilizing the 5' UTR/promoter and 3' UTR elements derived from several endogenous chloroplast genes (e.g. rbcL, atpA, psbA, psbD) to drive the expression of different exogenous coding regions including GFP, LUXCt and bovine mammary serum amyloid albumin (M-SAA) [7, 14–16]. For each transgene studied, we achieved good accumulation of the transgenic mRNA, often mirroring the steady-state levels of the endogenous transcript, but recombinant protein accumulated to much lower levels than did the endogenous proteins regulated by the same promoters and UTRs. Indeed, there is evidence to suggest that transcript abundance is not limiting for protein synthesis of C. reinhardtii chloroplast-encoded genes .
These results demonstrate the utility of fusion proteins in the C. reinhardtii chloroplast as a means to increase accumulation of recombinant proteins that are difficult to express. It will be interesting to more rigorously test our expression system by fusing other hard-to-express proteins downstream of rbcL, express them in the rbcL knock-out background and determine how broad the applicability of our system is. It is possible that our expression strategy will succeed beyond LUXCt production and that a wide variety of recombinant proteins might be expressed at high levels using this cleavable fusion strategy. While this awaits further experimentation, the results of our work are encouraging and suggest that expressing recombinant proteins in the form of cleavable fusions to highly-expressed, endogenous chloroplast proteins might be a robust platform by which recombinant proteins can be produced in algal chloroplasts.
Chlamydomonas reinhardtiistrains, transformation, and growth conditions
Transformations were carried out on C. reinhardtii strain wild type (WT) 137c (mt+). Cells were grown to late log phase (approximately 7 days) in the presence of 40 mM 5-fluorodeoxyuridine in liquid TAP medium  at 23°C under constant illumination of 3000 lux on a rotary shaker set at 100 r.p.m. Fifty ml of cells was harvested by centrifugation at 4000 g at 4°C for 5 min. The supernatant was decanted, and cells were resuspended in TAP medium at 0.5 × 108 cells/ml for subsequent chloroplast transformation by particle bombardment, as described previously by Cohen et al. . All transformations were carried out under spectinomycin selection (150 μg ml-1) in which resistance was conferred by co-transformation with plasmid p228 carrying a mutant allele of the 16S rRNA gene which confers resistance to spectinomycin [13, 28]. A selectable marker gene aphA6, which confers resistance to kanamycin, was used for the additional transformation .
Construction of C. reinhardtiichloroplast vectors
All DNA and RNA manipulations were carried out essentially as described previously [8, 37]. The chloroplast codon-optimized coding regions of the luxCt gene as well as for the other recombinant proteins were synthesized de novo according to the previous methods from a pool of primers, each 40 nucleotides in length [14, 22, 23]. The 5'- and 3'-terminal primers used in this assembly contained restriction sites for NdeI and XbaI, respectively. The rbcL promoter and 5' UTR and the rbcL 3' UTR fragments were generated as described previously . The vector constructed previously, eliminated photosynthesis by psbA gene replacement , and was used as an internal standard for endogenous psbA gene deletion (Figure 1A). The chloroplast transformation plasmid p322 was constructed as described by Franklin et al. .
Southern and Northern blotting
Southern and Northern blotting procedures, as well as 32P-dCTP labeling methods in the generation of DNA probes were carried out as described previously [8, 37]. Radioactive probes used on Southern blots included the 2-kb luxCt coding region (lux probe as in Figure 1A), the 1.4-kb fragment from the rbcL cDNA coding region (rbcL probe as in Figure 1A), and the 2.0-kb BamHI-XhoI p322 fragment (Bam-Xho probe as in Figure 1A). A 0.8-kb fragment from the aphA6 coding region was also used to detect aphA6 insertion (aphA6 probe as in Figure 1A). The lux and rbcL probes were used to detect luxCt and rbcL mRNA on Northern blots.
Recombinant protein expression, Western blotting, and luminescence assays
For whole-cell luminescence assays, C. reinhardtii cultures were grown on solid TAP media under constant illumination (1000 lux) and the cells were resuspended in TAP medium at 1 × 106 cells/10 μl for rbcL-luxCt/rbcL wt , and rbcL-luxCt/rbcL- strains. A WT negative control strain and two positive control strains luxCt (luxCt driven by rbcL promoter) and psbA-luxCt (the psbA promoter driving luxCt expression replacing the endogenous psbA locus) were included. The cells were placed on solid TAP medium, decanal was swabbed onto the plate lid, and the cells were incubated for 5 min prior to visualization on a CCD camera. The plate was visualized by luminescence imaging using the Night Owl CCD camera, and total luminescence was reported as counts per second per spot.
WT and recombinant strains of approximately equal cell number were grown in TAP medium  at 23°C under constant illumination of 1000 lux on a rotary shaker set at 100 r.p.m. As a positive control, protein from a LUXCt expressing strain , luxCt, was immunoblotted for LUXCt and Rubisco expression. For Western blot analysis, proteins were isolated from C. reinhardtii utilizing a buffer containing 750 mM Tris-HCl (pH 8.0), 15% sucrose (w/v), and 100 mM β-mercaptoethanol. Total proteins from C. reinhardtii were used in Western blot analysis. Western blotting procedures were carried out as described previously  using rabbit anti-LUXAB (gift of Susan Golden) and anti-Rubisco primary antibodies, followed by detection with an alkaline phosphatase-conjugated goat anti-rabbit secondary antibody (Sigma, St Louis, MO, USA).
This work was supported by grants to SPM from The National Institutes of Health (A1059614) and from the U.S. Department of Energy (DEFG0302ER15313). MM is supported with a Skaggs post-doctoral fellowship. We thank Andrea Manuell for assistance in the molecular modeling shown in Figure 2.
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